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ISO-Reliability Partners Condition Monitoring Tool

Industrial Oil Analysis Analyzer with Wear-Metal Origin Map

Screen used oil analysis results for fluid condition, contamination, ISO 4406 cleanliness and wear metals, then connect elemental signatures to likely component origin points such as crushers, gearboxes, hydraulic systems, engines, compressors and turbines.

Start Combined Analysis Speak to ISO-Reliability
Fluid ConditionViscosity, oxidation, TAN/TBN and oil degradation risk.
ContaminationISO 4406 particle code, water, dirt ingress, fuel, soot and coolant markers.
Wear MetalsFe, Cu, Pb, Al, Cr, Sn, Si, Mn, Ni, Mo and ferrous debris indicators.
Origin MapLinks metal patterns to likely component sources and wear modes.
Report OutputGraphical report, PDF compile, print and Contact Form 7 email handoff.

Enter Oil Analysis Data

This combined analyzer is a screening and decision-support tool. It does not replace a laboratory diagnosis, OEM limit, ferrography review or trend-based reliability decision, but it helps maintenance teams identify risk areas and likely wear-metal origin points.

1. Asset and Application
Changing the industry updates the application list.
Includes cone crushers, crushers, gearboxes, hydraulics and engines.
Auto-suggested. Adjust to match the OEM or fresh-oil baseline.
2. ISO 4406 Cleanliness and Contamination
Auto-fills typical target codes.
3. Wear Metals and Origin-Map Inputs
Important: This website tool uses practical screening logic. Final action should consider OEM limits, the fresh-oil baseline, lubricant formulation, sump size, operating hours, make-up oil, sample-point consistency, historical trend and laboratory comments.

Combined Oil Analysis and Wear-Metal Origin Report

Complete the form and click “Analyse Oil + Origin Map” to generate the report.

Awaiting Data

Report output will appear here.

Industrial Oil Analysis Applications

An industrial oil analysis analyzer is most valuable where lubricant condition directly affects asset availability, component life and operating cost. Typical applications include hydraulic systems, industrial gearboxes, cone crushers, jaw crushers, ball mill gearboxes, open gear drives, diesel engines, compressors, turbines, bearings, oil circulation systems, bulk diesel storage and mobile mining equipment.

The combined wear-metal origin map improves interpretation by connecting elemental spectroscopy results to likely machine components. For example, iron can indicate steel wear, copper with tin or lead can indicate bronze or bearing distress, silicon can indicate dirt ingress, and manganese with iron can point to cone-crusher liner wear.

Key oil analysis indicators

  • Viscosity: Confirms whether the lubricant can still maintain the expected film strength.
  • ISO 4406 cleanliness: Shows particle contamination risk for pumps, valves, bearings, injectors and gear contacts.
  • Water contamination: Identifies corrosion, additive depletion, sludge and micro-pitting risk.
  • TAN / TBN: Indicates acid formation or reserve alkalinity depending on the oil and equipment type.
  • Wear metals: Supports diagnosis of abnormal wear from gears, shafts, bearings, bushings, liners, pistons and housings.

Recommended Next Steps

When the analyzer highlights contamination, viscosity shift, water, abnormal wear or a high-risk origin pattern, the next step is to confirm the result with a representative sample and compare it against trend history.

Corrective actions may include microfine filtration, dehydration, breather upgrades, seal inspection, oil change-out, resampling, lubrication review, vibration correlation, ferrography, PQ index review or component inspection.

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What does an oil analysis report measure?

A practical used oil analysis report usually reviews fluid condition, contamination and wear. This includes viscosity, water, particle cleanliness, TAN or TBN, oxidation and wear metals such as iron, copper, lead, aluminium, chromium and tin.

What is a wear-metal origin map?

A wear-metal origin map links element patterns in an oil sample to likely machine components. It helps maintenance teams move from “metal is high” to a more useful question: which component or wear mode is most likely responsible?

Why is ISO 4406 important?

ISO 4406 expresses particle contamination as a three-part cleanliness code. Higher codes mean more particles in the oil and a higher risk of abrasive wear, valve sticking, blocked injectors and component damage.

Can this analyzer replace a laboratory oil report?

No. This analyzer is a screening and lead-generation tool. Final maintenance decisions should use formal lab reports, OEM limits, sampling history, trend data and site-specific operating context.

When should oil be filtered or dehydrated?

Oil should be filtered or dehydrated when particle or water contamination exceeds the target for the application, especially in hydraulic systems, turbines, gearboxes, compressors and circulation systems where clean dry oil is critical to reliability.

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